[JSA & CCCF] Automotive

Job Safety Analysis (JSA) for Personnel Health & Safety Hazards in Traffic Engineering R&D

This JSA identifies and mitigates hazards for personnel involved in traffic technology R&D, installation, and maintenance in urban environments .

1. Hazard Identification & Controls

Task	Hazards	Preventive Measures	Emergency Response
Field Sensor Installation	- Electrical shock (live wiring) - Falls from height (pole mounts) - Heat stress (outdoor work)	- Lockout-tagout (LOTO) procedures - OSHA-compliant harnesses & lift equipment - Cool-down zones + hydration protocols	- First aid kits onsite - Rescue training for heights
Lab Testing (Materials/Prototypes)	- Chemical exposure (asphalt additives) - Mechanical injuries (press/welding)	- Fume hoods + PPE (gloves, respirators) - Machine guards + emergency stop buttons	- Eyewash stations - MSDS on-site
Data Collection (Roadside)	- Vehicle strikes - Air pollution exposure	- High-vis clothing + traffic cones - N95 masks + CO₂ monitors	- Emergency vehicle access routes
Heavy Machinery Operation	- Crush/pinch points (CNC, presses) - Noise-induced hearing loss	- Two-person rule + safety interlocks - Decibel limits (85dB max) + earmuffs	- Machine shutdown drills

2. Health Protections

• Chemical Management: IMDS-tracked substances (e.g., solder fumes) require ventilation + blood lead monitoring.

• Ergonomics: Anti-fatigue mats for lab work; exoskeletons for heavy part handling.

• Mental Health: Shift rotations to reduce burnout from high-stress traffic monitoring.

3. Training Requirements

• Mandatory:

  • OSHA 30-hour (construction focus)

  • Thai DOSH certification (B.E. 2562)

  • IMDS/GHS chemical handling

• Tool-Specific:

  • LiDAR/radar radiation safety (IEC 62471)

  • EV battery fire suppression (NFPA 855)

4. Environmental Hazard Synergies

• Monsoon Readiness:

  • Waterproof electricals (IP67 enclosures) to prevent shorts.

  • Slip-resistant boots for wet surfaces.

• Heat Mitigation:

  • UV-resistant gear + shaded work areas.

Documentation:

• Daily JSA checklists (supervisor-signed)

• Near-miss reporting via mobile app (linked to BMA safety portal)

(Need a task-specific JSA expansion? E.g., welding smart bollards?)

Standards Referenced:

• Thailand Occupational Safety Act B.E. 2554

• AIAG’s IMDS (for chemical exposure limits)

• ISO 45001 (OH&S management)

CCCF (Completely Check, Completely Find Out) in Traffic Engineering R&D

The CCCF methodology ensures thorough hazard identification and risk mitigation in traffic technology projects. Below are practical applications:

1. Completely Check (Systematic Inspection & Verification)

• Activity 1: Pre-Deployment Site Survey

  • Check: Verify all utility lines (electrical, gas) before drilling for sensor poles.

  • Tool: Ground-penetrating radar (GPR) + BIM clash detection.

  • Record: Annotate risks on digital twin maps (e.g., "High-voltage line @ 1.2m depth").

• Activity 2: Equipment Calibration Audit

  • Check: Test torque wrenches used for roadside sensor mounts (calibration certs valid?).

  • Standard: Follow ISO 6789 for tool accuracy (±4% tolerance).

• Activity 3: Material Compliance Review

  • Check: Cross-reference IMDS data for radar housings against Thai RoHS banned substances.

  • Action: Reject batches with >0.01% cadmium (per TIS 62321).

2. Completely Find Out (Root Cause Analysis & Continuous Improvement)

• Activity 4: Near-Miss Investigation

  • Find Out: Why a worker slipped during monsoon sensor maintenance.

  • Root Cause: Lack of anti-slip coating on ladder rungs (detected via 5 Whys analysis).

  • Fix: Apply 3M™ Safety-Walk™ treads + update JSA.

• Activity 5: Thermal Runaway in EV Chargers

  • Find Out: Overheating triggers in wireless charging lanes.

  • Method: Fishbone diagram traces to faulty coolant pumps (supplier QC lapse).

  • Prevent: Add redundant pumps + IoT temperature alerts.

• Activity 6: Data Anomalies in AI Traffic Models

  • Find Out: False congestion alerts from dirty LiDAR lenses.

  • Proof: Particle count tests show 80% of errors occur after dust storms.

  • Solve: Auto-cleaning lenses (patent-pending design).

3. CCCF Integration with Other Methods

• With 5S: Use red tagging during checks to isolate defective tools.

• With 3 GEN:

  • Genba: Observe vibration cracks in pole mounts onsite.

  • Genbutsu: Test failed samples in lab (fatigue stress simulation).

  • Genjitsu: Correlate with 10-year weather data (salt corrosion cycles).

Documentation:

• CCCF logs linked to BMA’s safety dashboard (real-time updates).

• Photos/geotags of hazards via mobile app (AI-assisted risk scoring).

Standards Applied:

• ISO 45001 (CCCF as part of hazard identification)

• Thailand DOSH Code 6 (B.E. 2564) for workplace inspections

Compliance & Competency Matrix for Traffic Engineering Graduates

Category	Abbreviations	Data Sheets	Records/Forms	Intended Results	Linked Standards
Material Compliance	IMDS (Int’l Material Data System) RoHS (Restriction of Hazardous Substances)	- IMDS Material Declarations - RoHS Test Reports	- Chemical Inventory Logs - Supplier Compliance Certificates	Graduates can trace materials, avoid banned substances, and submit IMDS reports.	EU REACH Thai RoHS (TIS 62321)
Workplace Safety	JSA (Job Safety Analysis) OSHA (Occupational Safety & Health Admin)	- JSA Templates - Safety Data Sheets (SDS)	- Near-Miss Reports - PPE Inspection Logs	Ensures hazard awareness, proper PPE use, and OSHA-compliant worksites.	ISO 45001 Thailand DOSH B.E. 2564
Process Quality	CCCF (Completely Check, Completely Find Out) 5S (Sort, Set, Shine, Standardize, Sustain)	- 5S Audit Checklists - CCCF Root Cause Reports	- Non-Conformance Reports (NCRs) - Kaizen Improvement Forms	Teaches systematic problem-solving and lean process adherence.	ISO 9001 AIAG Core Tools
Technical Skills	CAD (Computer-Aided Design) PLC (Programmable Logic Controller)	- CAD Design Files - PLC Ladder Diagrams	- Equipment Calibration Logs - Training Certificates (e.g., OSHA 30)	Graduates can design, troubleshoot, and document technical systems.	TIS 17025 (Lab Competency) IEC 61131
Environmental Mgmt	LCA (Lifecycle Assessment) GHS (Globally Harmonized System)	- LCA Software Outputs (SimaPro) - GHS Labels	- Waste Disposal Records - Emissions Monitoring Logs	Enables sustainable design and compliance with e-waste/CO₂ regulations.	ISO 14001 Thailand PCB Waste Act
Professional Licensure	PE (Professional Engineer) DOSH (Dept. of Occupational Safety & Health)	- PE Exam Prep Materials - DOSH Training Modules	- Continuing Education Units (CEUs) - License Renewal Forms	Prepares graduates for licensure (e.g., Thailand PE License).	NSPE Model Law Thai Engineering Council

Supporting Documentation

1. Data Sheets: IMDS records, SDS, CAD files, LCA reports.

2. Forms/Logs: JSA checklists, 5S audits, NCRs, calibration logs.

3. Records: Training certificates, PE license applications, waste manifests.

Intended Career Outcomes

• Regulatory Readiness: Graduates can navigate IMDS, OSHA, and ISO requirements.

• Licensure Pathway: Documentation meets Thai PE/DOSH credentialing needs.

• Industry Employability: Hands-on experience with AIAG, IEC, and TIS standards.

Verification:

• Portfolio Reviews: Submit CCCF reports/JSAs to accreditors.

• Capstone Projects: Solve real-world problems (e.g., optimize traffic signals using CAD/PLC).

(Need templates for any specific form? E.g., CCCF audit checklist)