CQI-11 3rd Edition vs. 2nd Edition Comparison Matrix

CQI-11 3rd Edition vs. 2nd Edition Comparison Matrix

Category	CQI-11 2nd Edition	CQI-11 3rd Edition	Key Changes/Updates
1. Scope & Applicability	Focused on general plating processes	Expanded to include additive manufacturing (3D plating), nano-coatings, and more advanced processes	Broader industry coverage
2. Management Responsibility	Basic requirements for management commitment	Stronger emphasis on risk-based thinking (aligns with IATF 16949:2016)	Added linkage to APQP, PPAP, and process robustness
3. Process Control & Monitoring	General process controls	More detailed requirements for real-time data monitoring, SPC, and predictive maintenance	Emphasis on Industry 4.0/digitalization
4. Materials Management	Basic chemical controls	Stricter supplier controls, material traceability, and contamination prevention	Aligns with REACH/RoHS/IMDS updates
5. Equipment & Maintenance	Standard maintenance checks	Enhanced focus on predictive maintenance, calibration, and equipment IoT integration	Reflects automation trends
6. Personnel Competency	Basic training requirements	Structured competency assessments, certification programs, and multi-skilling	More rigorous skills validation
7. Nonconforming Product & Corrective Actions	Traditional CAPA methods	Mandatory use of structured problem-solving (8D, 6Sigma) and effectiveness checks	Stronger root cause analysis expectations
8. Environmental & Safety Compliance	OSHA/EPA baseline	Updated to reflect latest global EHS regulations (e.g., PFAS restrictions, wastewater limits)	More stringent hazardous material controls
9. Customer-Specific Requirements (CSRs)	Optional consideration	Explicit requirement to integrate CSRs (e.g., Ford, GM, Stellantis) into the assessment	Ensures OEM compliance
10. Scoring System	Basic scoring (1-5 scale)	Refined scoring with clearer "Fully/Partially/Does Not Meet" criteria	More consistent audit results
11. Annexes & Supporting Documents	Limited guidance	Expanded best practices, checklists, and case studies	Easier implementation

Key Takeaways:

1. 3rd Edition is more aligned with:

   • IATF 16949:2016 (risk-based thinking, customer focus).

   • Industry 4.0 (digital monitoring, predictive maintenance).

   • Global regulatory changes (chemical restrictions, safety laws).

2. New in 3rd Edition:

   • Additive manufacturing (3D plating) coverage.

   • Mandatory structured problem-solving (8D/6Sigma).

   • Explicit Customer-Specific Requirements (CSRs).

3. Why Upgrade?

   • Avoid audit nonconformities from outdated practices.

   • Meet OEM and regulatory demands (e.g., PFAS, IMDS).

   • Improve process efficiency & defect prevention.

     
     

More:

Organization is IATF 16949-certified or supplies automotive OEMs, transitioning to the 3rd Edition is critical for compliance.

Need a detailed gap analysis or implementation